Six axis deburring machine
- Category：Deburring Equipment
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- Release time：2024-07-24 10:19:24
- Product description
Product features:
● 6-axis linkage, the cradle can swing+-110 ° among the three rotating axes, the fixture for clamping the workpiece can rotate 360 ° on the C-axis, and the tool can swing+-180 °
● Rotating cutter head, equipped with 6 electric spindles ranging from 4.5 to 7.5 kW, with a speed of 40000 r/min, saving tool changing time and increasing efficiency
● We have selected the Yaskawa system and developed a unique CNC system that is compatible with intelligent polishing, which can achieve high-speed and high-precision motion control with a communication cycle of 125 seconds
● Professional floating tools, rigid tools, soft tools, and polishing tools are optional
● The power head tool adopts continuous gas-liquid cooling, without the need to return to the origin to cool down the tool
● The fixture adopts pneumatic clamping and super point clamping, which can dynamically avoid the parts of the workpiece that need to be processed
● The hollow design of the fixture and the large swing of the cradle, combined with the continuous swing of the cutting tool
● Design protection for polishing conditions, select materials that are resistant to oil, corrosion, and dust, perform heat treatment, surface treatment, and structural design to ensure equipment lifespan and stability.
六轴机参数
Product advantages
● The 6-axis linkage enables the deburring tool to reach any part of the workpiece that needs to be deburred at the required angle, achieving thorough polishing and cleaning;
● Professional deburring process research, with abundant reserves of various deburring tools and processes. Professional deburring tools can be selected according to user needs to meet processing requirements, with reasonable configuration and reduced consumable costs.
1. Imported floating blade head, imported original pneumatic floating blade head, long service life, adaptive product blade size.
2. Standard rigid tools, universal milling cutter, reamer, Fried Dough Twists drill, spherical cutter, etc.
3. Standard flexible tools, including Ø 3mm - Ø 16mm round files, flat files, steel brushes, ceramic fiber brushes, and other tools.
4. Polishing and grinding tools, flexible tools such as louver wheels, grinding wheels, cloth wheels, steel wire wheels, etc.
● The optimization of tool running trajectory can be intuitively and conveniently implemented, and optional teaching programming function can be selected.
● The equipment layout is continuously optimized, with integrated functions, compact structure, and small footprint.
● Easy to operate, easy to maintain and clean, with consideration for ergonomics design, good protection, and environmentally friendly.
Application Cases
Cylinder block case
1. Equipment purpose: Used for cleaning burrs and burrs in designated areas on six surfaces of cylinder blanks, reducing manual inspection and cleaning workload.
2. The schematic diagram of the deburring position of the cylinder blank is shown below (for reference only). The dimensions of the cylinder blank (420 * 400 * 230) and the cleaning area are marked in red.
3. The burr cleaning equipment is planned to be installed in the lower sequence of the die-casting machine. The original layout of the die-casting machine is shown in the figure (the picture is for reference only). The related accessories of the deburring equipment, such as the water cooling device, tool wall, fixture, positioning device, etc., are all within the range of the robot's motion radius, and should be arranged in a way that saves time. The layout of the newly added burr cleaning equipment is shown in the figure.
Serial Number | Logistics process of cylinder block before renovation | Logistics process of modified cylinder body |
1 | The pick-up robot retrieves the cylinder body from the die-casting machine | The pick-up robot retrieves the cylinder body from the die-casting machine |
2 | Integrity inspection of the cylinder body clamped by the pickup robot at the entrance of the air-cooled roller conveyor | Integrity inspection of the cylinder body clamped by the pickup robot at the entrance of the air-cooled roller conveyor |
3 | The picking robot places the cylinder body on the sawing machine for sawing the material cake | The picking robot places the cylinder body on the sawing machine for sawing the material cake |
4 | The picking robot takes pieces from the sawing machine to the trimming machine for trimming | The picking robot takes pieces from the sawing machine to the trimming machine for trimming |
5 | The picking robot retrieves the cylinder body from the trimming machine and places it on the automatic coding table for coding | The picking robot takes out the cylinder body from the trimming machine and places it in the water cooling device lifting mechanism for cooling |
6 | The automatic coding table completes the coding and places the cylinder body on the air-cooled roller conveyor through the lifting and horizontal movement mechanism. | The lifting mechanism of the water cooling device sinks into the water to cool the cylinder body to the specified temperature |
7 | The cylinder body is transported to the manual cleaning platform through an air-cooled roller conveyor | The lifting mechanism of the water cooling device rises, and the burr unit robot clamps the cylinder body from the water cooling device for local cleaning, and sends it to the CNC |
8 | Manually inspect and clean the cylinder body | The burr unit robot retrieves the cylinder body from the CNC and clamps it for laser coding. |
9 | Manually place the cylinder body on the logistics roller conveyor and flow it into the next sequence | Burr unit robot clamps cylinder body and places it on air-cooled roller conveyor |
10 | The cylinder body is transported to the manual cleaning platform through an air-cooled roller conveyor | |
11 | Manually inspect the cylinder body | |
12 | Manually place the cylinder body on the logistics roller conveyor and flow it into the next sequence |
Front view of the shell and summary of total polishing time for the product
Use D16X150 upright milling cutter to treat burrs, taking 6 seconds
Use a copper ball ball cone milling cutter to process the mold line, with a processing time of approximately 5 seconds
Use a coated steel brush to remove burrs from the top pin position, which will take 10 seconds
Use a file to remove burrs, which takes 5 seconds
Use R4XD10XL150 ball end taper milling cutter to treat burrs, which takes 56 seconds
Diagram of the reverse side of the shell and summary of the total polishing time for the product
Use D16X150 upright milling cutter to process burrs, with a processing time of approximately 12 seconds
Use a copper ball ball cone milling cutter to treat burrs, which takes 42 seconds
Use a floating file to remove burrs, which takes 11 seconds
Use a coated steel brush to handle the top pin position, which takes 27 seconds
No evaluation information！